Quality Management Part-Four





34. Write the name of seven waste.
Waste of overproduction
Waste of waiting
Waste of transportation
Waste of processing itself
Waste of stocks
Waste of motion
Waste of making defective products

35. What is JIT system?
JIT is a Japanese production management philosophy which has been applied in practise since the early 1970s in many Japanese manufacturing organisation.

36. What is JIT production?
Philosophy that focuses attention on eliminating waste by purchasing or manufacturing just enough of the right items just in time.

37. What are the characteristics of JIT system?
JIT system displays certain unique characteristics that help to achieve a smooth flow of production and benefits.
Pull system
Quality
Small lot sizes
Quick setups
Production smoothing
Suppliers
Kanban card


38. Write down advantage and disadvantage of JIT system.
Advantage
Reduced inventory levels and manufacturing lead times
Overall better quality of whatever is produced
Less finished goods sitting
Increased employee and equipment efficiency
Less scrap and less raw material
Encouragement of worker participation in problem solving

Disadvantage
Not able to meet any unforeseen demand
Needs establishment of long term business partnership with suppliers
Needs continuous and close-evaluation and follow up of the whole process
High risk is involved due to short-term planning and a minimum level of inventory.
Suppliers of input materials need to be educated about the quality by the customers/company.




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